CNC Machining for Robotics

Robot cells are hard on tooling: every gram on the wrist costs payload, and the tool has to land exactly where the program thinks it is. We machine the mounting and tooling parts around the robot — gripper bodies, adapter plates, sensor brackets, nests and cable guides — to your drawings.

The short answer

Robotics work is rarely about one hard dimension. Two things decide whether a tool works on a cell: how much it weighs on the wrist, and whether the tool frame sits where the program expects it. Both are machining decisions — where material comes out, and how accurately the mounting holes sit relative to the datum.

We machine those parts to your drawing with ISO 2768-m as standard and ±0.01 mm on the dimensions you mark critical: bolt circles, dowel pin holes, datum faces and jaw slots. Lightening pockets, webs and radii come out of the solid rather than being built up from a stack of plates, which is usually where both the weight and the backlash come from.

Send the tool drawing, the flange pattern you are mounting to, and the payload budget if you have one. You get a priced quote within 48 hours in the normal case. If this is a one-off tool for a single cell, see our page on CNC machining for industrial automation.

What we hold on automation parts

The numbers we quote against, and what they mean for the parts above.

General tolerance

ISO 2768-m

Applies to every dimension with no callout of its own. Most brackets and plates need nothing tighter.

Critical features

±0.01 mm

Held on bore fits, shaft fits, datum faces and hole patterns — the dimensions you mark as functional.

Milling envelope

1000 × 600 × 500 mm

3-axis and 4-axis work. Larger is quoted case by case.

Turning capacity

Ø 300 × 500 mm

Shafts, hubs, bushings and coupling parts, with Ø 42 mm bar capacity for small turned parts.

Materials

Al / SS / steel / plastics

6061-T6 and 6082, 304 and 316, 1018 to 4140, plus POM, PEEK, nylon and UHMW.

Finishing

On the same order

Anodising, passivation, zinc and nickel plating, black oxide and powder coating arranged with the machining.

Robot tooling and mounting parts we machine

What each part is usually made from, and what the cost actually hangs on.

Part Typical material What usually matters
Gripper bodies and jaw carriers 6061-T6, 7075-T6 Weight, and stiffness where the jaw clamps
Soft jaws and gripper fingers POM, 6061-T6, 4140 Grip surface matching the part profile
Tool flange adapter plates 6061-T6, 304 Bolt circle and dowel pin position to the robot flange
Sensor and camera mounts 6061-T6, POM Staying put, and slot position repeatability
Robot base and riser plates 6061-T6, 1018 Flatness, and the anchor hole pattern
Vacuum and air manifold blocks 6082, 6061 Port threads, clean cross-holes, no leaks
Cable and hose guides POM, 6061 Smooth edges and a radius where the cable bends
Nests and presentation trays POM, 6061 The part sitting where the robot expects it

Have a drawing ready?

Send a STEP, IGES or DWG — you get a priced quote within 48 hours in the normal case, with tolerance and lead time stated on it.

Weight and tool frame, not headline tolerance

A tool that is 200 g heavier than it needs to be takes payload away from the part or costs cycle time. Most of that weight can come out of the webbing and the outside faces without touching the mounting face — so we ask what the tool has to survive before deciding how thin to go.

Position matters more than size. If the dowel pin holes and the bolt circle are quoted to the outside edges instead of to the datum that sets the tool frame, the tool lands a few tenths off and the whole program needs re-teaching. We quote those features to the datum you mark, and keep the setup notes so a second tool or a spare is made the same way.

If the cell runs several of the same tool, say so — it changes how we plan the fixture and how often we measure. For repeat batches of the same part, see CNC machining for industrial automation.

Processes behind these parts

Most automation parts use one or two of these. Where a job needs more than one, we run them on the same order rather than handing it back to you to coordinate.

3 & 4-axis

Plates, brackets, housings and manifolds, to 1000 × 600 × 500 mm.

Live tooling

Shafts, hubs, bushings and spacers, with cross-holes and flats.

One setup

Faces on several planes machined together, so the datums stay related.

Hardened steel

Wear parts, narrow slots and sharp internal corners a cutter cannot reach.

Below ±0.002 mm

Ground shafts and seal faces held below what milling repeats reliably.

POM · PEEK · UHMW

Insulators, wear strips and light tooling that metal cannot do.

Getting the drawing right the first time

Small decisions on the drawing that save a round of re-teaching on the cell.

Frequently asked questions

What robotics and automation engineers ask before they send the first tool drawing.

Can you machine an adapter plate for our robot flange?

Yes. Send the flange drawing, or the bolt circle, pilot diameter and dowel pin positions, plus what mounts on the other side. We machine the plate to that pattern and quote it with the pin holes held to the datum you mark.

Yes — send a STEP of the workpiece along with the jaw drawing. Fingers are machined to the part profile, so the profile is what we need, not only the jaw dimensions. POM or aluminium for soft jaws, 4140 where the grip surface sees wear.

6061-T6 for most bodies, and 7075-T6 where the section is thin and the load is high. Move to PEEK or POM where the tool needs to insulate or grip without marking the part. If the section you have drawn will not survive the clamp load, we will say so before we quote.

Yes. Nests, presentation trays and part locators in POM or aluminium. Send the part model and the pick position, and we machine the nest so the part sits where the robot expects it.

Yes. Send the material callout — typically 304 or 316 — and we machine to it. Surface finish and corner radii are cheapest to get right when they are on the drawing rather than decided afterwards.

A 3D model plus a dimensioned PDF, the material, the quantity including spares, and your target date. You get a priced quote within 48 hours in the normal case, with tolerance and lead time stated on it. Standard lead time is 2–4 weeks; rush orders are confirmed case by case.

Send us the drawing

Send a STEP, IGES or DWG model with a dimensioned PDF, the material, the quantity including spares and your target date. If the tool mounts to something, include that pattern — a bolt circle quoted to the wrong datum is the most common reason a tool has to be re-taught. You get a priced quote within 48 hours in the normal case, with tolerance and lead time stated on it. If an NDA needs signing first, say so and we will do that before you send anything.

Ready to Start Your Project?

Send drawings in STEP, IGES or DWG. You get a priced quote within 48 hours in the normal case, with tolerance and lead time stated. Tooling quoted to the datum that sets the tool frame.