CNC Machining for Custom Automation Equipment

Most custom automation builds never repeat. One machine, one fixture set, one revision at a time. We machine the parts for those builds from your drawings — one-offs, short runs, and the revisions that come after the first fit-up.

The short answer

Custom automation work rarely arrives as a released drawing. It arrives as a model that will change twice before the machine runs — a hole pattern moved after fit-up, a bracket thickened after the first test, a sensor relocated because the cable did not reach.

That is normal, and it changes what you need from a machine shop: someone who will quote a revision without reopening the whole job, who will machine one piece on the same process as twenty, and who will work from a sample when there is no drawing at all.

We do all three. Send the drawing in whatever state it is in, tell us what is still likely to move, and we will quote what is on it — within 48 hours in the normal case.

What we hold on automation parts

The numbers we quote against, and what they mean for the parts above.

General tolerance

ISO 2768-m

Applies to every dimension with no callout of its own. Most brackets and plates need nothing tighter.

Critical features

±0.01 mm

Held on bore fits, shaft fits, datum faces and hole patterns — the dimensions you mark as functional.

Milling envelope

1000 × 600 × 500 mm

3-axis and 4-axis work. Larger is quoted case by case.

Turning capacity

Ø 300 × 500 mm

Shafts, hubs, bushings and coupling parts, with Ø 42 mm bar capacity for small turned parts.

Materials

Al / SS / steel / plastics

6061-T6 and 6082, 304 and 316, 1018 to 4140, plus POM, PEEK, nylon and UHMW.

Finishing

On the same order

Anodising, passivation, zinc and nickel plating, black oxide and powder coating arranged with the machining.

Parts we machine for custom automation builds

What each part is usually made from, and what the cost actually hangs on.

Part Typical material What usually matters
Fixture and jig bodies 6061-T6, tool steel Datum faces and hole patterns held to each other
Machine frames, machined after welding 1018, 6061 Flat mounting faces, and hole patterns to the mating parts
Mounting and adapter plates 6061-T6, 304 Hole pattern that matches the part it bolts to
Sensor and camera brackets 6061-T6, POM Slot position repeatability, and keeping the part light
Linear rail and bearing seats 1018, 4140 Shoulder heights and bore fit
Actuator mounts and clevises 304, 4140 Pin fit and thread class
Tooling nests and nest plates POM, 6061 Wear, and whether the part releases cleanly
Guards, panels and covers 6061, 304 Fit, and how the outside faces look

Have a drawing ready?

Send a STEP, IGES or DWG — you get a priced quote within 48 hours in the normal case, with tolerance and lead time stated on it.

Revisions are part of the job

A build whose drawing never changed is rare. What costs money is not the change itself — it is a shop that treats every revision as a new enquiry and starts the quote from zero.

We keep the setup notes and the program from the first part. When revision B arrives, we re-quote the features that changed and leave the rest where it was, so the second quote takes hours, not a week.

If there is no drawing at all — a sample part, a worn bracket, a plate someone drilled by hand — send it. We measure it, produce a drawing, and quote to that drawing once you have confirmed it. For repeat batches of the same part, see CNC machining for industrial automation.

Processes behind these parts

Most automation parts use one or two of these. Where a job needs more than one, we run them on the same order rather than handing it back to you to coordinate.

3 & 4-axis

Plates, brackets, housings and manifolds, to 1000 × 600 × 500 mm.

Live tooling

Shafts, hubs, bushings and spacers, with cross-holes and flats.

One setup

Faces on several planes machined together, so the datums stay related.

Hardened steel

Wear parts, narrow slots and sharp internal corners a cutter cannot reach.

Below ±0.002 mm

Ground shafts and seal faces held below what milling repeats reliably.

POM · PEEK · UHMW

Insulators, wear strips and light tooling that metal cannot do.

Getting the drawing right the first time

Small decisions on the drawing that cut hours off a build that is going to change anyway.

Frequently asked questions

What custom automation builders ask before they send the first drawing.

Do you take one-off parts, or is there a minimum order?

There is no minimum order quantity. A one-off is quoted as a one-off, on the same process we would run a batch on — the setup is planned the same way whether we make one or twenty.

Yes. Quote it as it stands and tell us which features are still open. When the revision arrives we re-quote the changed features and keep the rest — you get a revised price within 48 hours in the normal case, not a new enquiry.

Yes. Send the part and we will measure it, draw it, and quote to that drawing once you have confirmed it. This is the usual route for replacement parts on older machines.

Yes. Send the welded frame with the weldment drawing and we machine the mounting faces flat and drill the hole patterns to the mating parts. If the frame needs stress relieving first, say so and we will tell you what we need from you.

6061-T6 for most fixture bodies — it machines cleanly, stays flat and anodises well. Move to tool steel or 4140 for wear surfaces and load paths, and to 304 or 316 where the fixture is washed down or runs near food product.

A 3D model plus a dimensioned PDF, the material, the quantity including spares, and your target date. You get a priced quote within 48 hours in the normal case, with tolerance and lead time stated on it. Standard lead time is 2–4 weeks; rush orders are confirmed case by case.

Send us the drawing

Send a STEP, IGES or DWG model with a dimensioned PDF, the material, the quantity including spares and your target date. If the drawing is going to change, say which part of it — that helps more than waiting until it is final. You get a priced quote within 48 hours in the normal case, with tolerance and lead time stated on it. If an NDA needs signing first, say so and we will do that before you send anything.

Ready to Start Your Project?

Send drawings in STEP, IGES or DWG. You get a priced quote within 48 hours in the normal case, with tolerance and lead time stated. Revisions quoted without starting over.