CNC Machining for Industrial Automation

Fixtures, jigs, brackets, bearing blocks, motor mounts and robot end-of-arm tooling — machined to your drawing, from a single replacement part to a repeat run of a few hundred.

The short answer

Automation work is mostly not exotic. It is brackets that have to bolt up, housings that have to seal, and fixture plates whose hole pattern has to line up every time someone clamps a part into them.

What matters on these parts is repeatability more than a single heroic tolerance: the twentieth part has to assemble like the first. We machine prototypes and production on the same process, so the part you approve is the part you receive.

What we hold on automation parts

The numbers we quote against, and what they mean for the parts above.

General tolerance

ISO 2768-m

Applies to every dimension with no callout of its own. Most brackets and plates need nothing tighter.

Critical features

±0.01 mm

Held on bore fits, shaft fits, datum faces and hole patterns — the dimensions you mark as functional.

Milling envelope

1000 × 600 × 500 mm

3-axis and 4-axis work. Larger is quoted case by case.

Turning capacity

Ø 300 × 500 mm

Shafts, hubs, bushings and coupling parts, with Ø 42 mm bar capacity for small turned parts.

Materials

Al / SS / steel / plastics

6061-T6 and 6082, 304 and 316, 1018 to 4140, plus POM, PEEK, nylon and UHMW.

Finishing

On the same order

Anodising, passivation, zinc and nickel plating, black oxide and powder coating arranged with the machining.

Automation parts we machine most

What each part is usually made from, and what actually drives the cost on it.

Part Typical material What usually matters
Fixture and jig plates 6061-T6, tool steel Flatness, hole pattern accuracy, repeat location across batches
Sensor and camera brackets 6061-T6, 304 Hole position relative to the mounting datum, and keeping the part light
Bearing blocks and housings 6061-T6, 4140 Bore fit and concentricity between the two bores
Motor and gearbox mounts 6061-T6, 1045 Flatness of the mounting face and squareness to the shaft axis
Linear rail mounting plates 6061-T6, 316 Flatness along the rail and positional tolerance on the tapped holes
Robot end-of-arm tooling 6061-T6, POM Weight, rigidity, and consistency across a set of identical jaws
Pneumatic manifold blocks 6061-T6, 316 Port position, sealing face finish, and no cross-leaking passages
Shafts and coupling hubs 4140, 316 Roundness, concentricity and keyway symmetry

Have a drawing ready?

Send a STEP, IGES or DWG — you get a priced quote within 48 hours in the normal case, with tolerance and lead time stated on it.

Why repeatability matters more than tolerance

A bracket that measures in tolerance once is easy. A bracket that measures the same way on the two hundredth part is the hard part — and it is what actually keeps a line running.

Three things decide it. The process stays the same between prototype and production, so the first article is not made by a different route than the rest. Fixturing is planned before the run, not improvised on the second setup. And the critical dimensions are measured in process, not only at the end.

If your assembly uses several of the same part, say so when you send the drawing — it changes how we plan setups and how often we measure.

For robot tooling — gripper bodies, adapter plates, sensor brackets and nests — see CNC machining for robotics.

For one-off tooling and machines whose drawings are still moving, see CNC machining for custom automation equipment.

For sealing jaws, format parts, lane guides and pockets — see CNC machining for packaging machinery.

Processes behind these parts

Most automation parts use one or two of these. Where a job needs more than one, we run them on the same order rather than handing it back to you to coordinate.

3 & 4-axis

Plates, brackets, housings and manifolds, to 1000 × 600 × 500 mm.

Live tooling

Shafts, hubs, bushings and spacers, with cross-holes and flats.

One setup

Faces on several planes machined together, so the datums stay related.

Hardened steel

Wear parts, narrow slots and sharp internal corners a cutter cannot reach.

Below ±0.002 mm

Ground shafts and seal faces held below what milling repeats reliably.

POM · PEEK · UHMW

Insulators, wear strips and light tooling that metal cannot do.

Getting the drawing right the first time

Small decisions on the drawing that cut hours off the machine time.

Frequently asked questions

What automation and robotics customers ask before they send the first drawing.

Can you make a single replacement part from a sample?

Yes. Send the part and we will measure it, draw it, and quote to that. A one-off is quoted as a one-off — there is no minimum order quantity.

Prototypes and production run on the same process and the same fixturing approach, and critical dimensions are measured in process rather than only at the end. If you tell us a part will repeat, we plan setups for the run, not just for the sample.

It is enough to quote. Send STEP, IGES or DWG plus a dimensioned PDF with the tolerances and threads marked. If you only have the model, tell us which dimensions are functional and we will quote against those.

6061-T6 for most plates — it machines cleanly, stays flat and anodises well. 6082 is the usual European equivalent. Cast tooling plate is quoted case by case.

Yes — POM, PEEK, nylon, PTFE and UHMW for insulators, wear strips, guides and light gripper parts. They are machined on dedicated tooling with coolant chosen for the polymer.

A 3D model plus a dimensioned PDF, the material, the quantity including any estimated repeat volume, the finish, and your target date. We quote within 48 hours in the normal case with price and lead time stated.

Send us the drawing

Send a STEP, IGES or DWG model with a dimensioned PDF, the material, the quantity and your target date. If an NDA needs signing first, say so and we will do that before you send anything.

Quote within 48 hours in the normal case, with tolerance and lead time stated on it. Standard lead time is 2–4 weeks; rush orders are confirmed case by case — tell us your deadline up front and we will say straight away whether it is achievable.

Ready to Start Your Project?

Send drawings in STEP, IGES or DWG. You get a priced quote within 48 hours in the normal case, with tolerance and lead time stated up front.

For test fixtures, instrument enclosures and metrology parts, see CNC machining for test and measurement.